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Ford econoline repair manual free download.



  Sep 24,  · Ford Trucks Service Repair Manuals Free Download. Title: File Size: Download Link: Ford Tractor Instruction : 3Mb: Download: Ford Cargo Service : Mb: Download: Ford Cargo Spare Parts : Vans Econoline (models from E to E) with a payload of kilograms and trucks of the new Super Duty Estimated Reading Time: 6 mins. Ford econoline repair manual free download The Ford E-Series, is a line of " Econoline" vans. The line was first introduced in Beginning in it became the best-selling American full-sized van in the market. The vans offered many more features than when the vans . Ford Econoline Workshop Manual E L SOHC VIN L. (14, Pages) (Free) Ford Econoline Workshop Manual E L VIN S. (7, Pages) (Free) Ford Econoline Workshop Manual E L SOHC. (11, Pages) (Free).  


- Ford econoline repair manual free download



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Ford Econoline Repair & Service Manuals (45 PDF's.Ford Econoline Repair & Service Manuals (45 PDF's



   

Page After all stations have been filled, the radio will begin playing the station stored on memory button 1. Page Adjusting speaker fader Fade control allows you to adjust the sound distribution between the front and rear speakers. The radio will automatically begin playing until fast forward is manually stopped.

At the end of the tape, the direction automatically reverses and plays the other side of the tape. Push the k button to activate.

When on, the k symbol above the button will be lit. Page In order to keep your cassette tape player performing the way it was meant to, read and follow these simple precautions: Using a Ford Cassette Cleaning Cartridge to clean the tape player head after hours of play will help maintain the best playback sound and proper tape operation.

Page Rear Seat Radio Controls Protect cassettes from exposure to direct sunlight, high humidity and extreme heat or cold. If they are exposed to extreme conditions, allow them to reach a moderate temperature before playing. If a tape is loose inside the cassette, tighten it before playing by putting your finger or a pencil into one of the holes and turning the hub until the tape is tight.

A headphones symbol j will appear in the display when the rear seat controls are on. Push again to turn all speakers on. Page How to tune radio stations Stereo Radio There are three ways for you to tune in to a particular station. Page Follow the easy steps below to set these buttons to the desired frequencies: 1. Page Speaker features and operation Adjusting speaker balance Balance control allows you to adjust the sound distribution between the right and left speakers.

Page Using the Dolby B noise reduction feature Push the k button to activate. Push again to deactivate. Press again to turn it off. Rotate the control clockwise to increase the volume.

NOTE: If your radio has a clock feature, turn the radio on by rotating the control clockwise. Page Setting the Station Memory Preset buttons Your radio is equipped with 6 station memory preset buttons. These buttons can be used to select up to 6 preset AM stations. Follow the easy steps below to set these buttons to the desired frequencies: 1.

Page How to set the clock 1. Turn the radio on. Page Automatic gain control circuitry for both AM and FM bands has been incorporated into this system to reduce strong signal capture and overload.

Page Ask your dealer for a copy of this limited warranty. Service At Ford Electronics, we stand behind our audio systems with a comprehensive service and repair program. If anything should go wrong with your Ford audio system, return to your dealer for service. Page Automatic Transmission Driving Your Econoline Procedures for driving your vehicle will vary depending on which type of transmission your vehicle has.

If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone. Once you place the gearshift securely into position, gradually release the brake pedal and use the accelerator as necessary.

Page 4. Apply the brake pedal and shift to N Neutral. If the vehicle is shifted to P Park , you must repeat the previous steps. Start the vehicle. If you need to shift out of P Park by using the alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional.

Page When to use 1 Low Use 1 Low to drive up steep grades and to provide maximum engine braking on hilly roads. Upshifts from 1 Low can be made by manually shifting to 2 Second or D Drive. Selection of 1 Low gear provides only First gear operation at start-up. Page Forced Downshifts To gain added acceleration in D Drive when passing another vehicle push the accelerator to the floor. Page Indicator Light TCIL , which is located on the gearshift lever, may flash steadily if a malfunction has been detected.

If this condition persists, damage to the transmission could occur. This feature prevents you from shifting from P Park unless you have the brake pedal depressed.

The ignition must be in the ON position. If you cannot shift from P Park with the brake pedal depressed: 1. Page Driving When to use j Overdrive This is the normal driving position. As the vehicle picks up speed, automatic upshifts to second, third and fourth gears will occur when j Overdrive is chosen on the selector and the transmission control switch has not been pressed.

Page To return the transmission to the normal j Overdrive operation, press the transmission control switch again. This position locks the transmission and prevents the rear wheels from turning. To securely latch the gearshift in the P Park position, pull it toward you, push it completely counterclockwise against the stop, and then push it toward the instrument panel.

Power steering uses energy from the engine to help steer your vehicle. If the amount of effort needed to steer your vehicle changes at a constant vehicle speed, have the power steering system checked. If the power steering system breaks down or if the engine is turned off , you can steer the vehicle manually but it takes more effort. Page Rear Drum Brakes The rear drum brakes are self-adjusting. This system prevents at least one and often both rear wheels from completely locking up when the brakes are applied in a panic stop, for example.

Page The 4WABS operates with a computer that is able to optimize vehicle control during braking on varying tire and road conditions by modulating the brake pressure at each of the front wheels and the rear axle. Page Anti-lock system.

Should the Anti-lock system activate unexpectedly or the Anti-lock Warning Light illuminate after installation of such a unit, have the installation of the unit checked. Stop the vehicle by firmly applying the brakes. Page Stopping Distances Stopping distances vary with different loads and driving conditions. Use caution when encountering new conditions and acquaint yourself with vehicle performance.

Take full advantage of engine braking power when slowing down. Applying the Brakes Apply the brake pedal gradually. Page Parking Brake To release the parking brake, press the service pedal with your right foot and hold it while you push the parking brake pedal down firmly with your left foot.

Parking brake Commercial stripped chassis only To release the parking brake for Commerical Stripped Chassis vehicles, press the service brake pedal with your right foot and pull the parking brake release lever. Turn off the ignition whenever you leave your vehicle. If this does not work, try rocking the vehicle.

Page Driving in Bad Weather Slippery roads Drive cautiously on wet or snowy roads: Do not quickly move the steering wheel unless necessary.

Drive slower than you normally would. Give your vehicle more distance to stop. High water Never attempt to cross water that is fast flowing or of unknown depth. Do not drive through flooded areas unless you are sure that the water is below the bottom of the wheel hubs. Page Rocking the vehicle If your vehicle gets stuck for example, in mud or snow , you may rock it out of the spot.

Shift in a steady rhythm between forward and reverse gears. Allow the transmission to fully engage, then press lightly on the accelerator. Do not rock the vehicle for more than a few minutes. Page Service your vehicle more frequently if you tow a trailer. See Servicing your vehicle if you tow in this chapter. Do not tow a trailer until your vehicle has been driven at least miles km.

Page Each additional item of equipment affects how much cargo a vehicle can carry. If a vehicle is overloaded, performance will suffer and service concerns may arise. The following is a typical example of a Safety Compliance Certification Label and an explanation of how this information should be used: Safety Compliance Certification Label It is important to remember that GVW is not a limit or a specification. Page The rating is based on the carrying capacity of the lowest rated axle and suspension component as well as other factors.

Overloading a vehicle punishes components and can lead to shortened service life or outright failure. Page Maximum Trailer Weight Rating The maximum trailer weight rating is the maximum weight of a trailer the vehicle is permitted to tow. Page Weigh your vehicle as you customarily operate the vehicle without cargo. Subtract the total weight of passengers, driver and optional equipment added by the factory, dealer or aftermarket supplier to determine how much cargo weight you can carry.

Sample label If you suspect that your payload is excessive, have your vehicle weighed at a highway weigh station or appropriate commercial facility. Front Axle Reserve Capacity in Pounds kgs : On the sample label, this value is given as 83 pounds 38 kgs. Does this mean that you are limited to adding only 83 pounds 38 kgs of accessories to the front end capacity? Not exactly. Page pound 68 kgs passengers to all seating positions, and add evenly distributed cargo in the box without exceeding the GAWR F.

This can be accomplished, if necessary, by carrying fewer passengers, less cargo or positioning cargo more toward the rear, which has the effect of reducing the load on the Page Automatic Transmissions Page If you are not certain that you are using the right equipment in the proper manner, see your Ford or Lincoln-Mercury dealer.

Hitches For towing trailers up to 2, lb kg , use a Safety Chains Always use safety chains between your vehicle and trailer. Page Trailer lamps Make sure your trailer lamps conform to Federal and local regulations. Page Servicing your vehicle if you tow If you tow a trailer for a long distance, your vehicle will need to be serviced more frequently than usual. Refer to the Maintenance Schedule and Record booklet for additional information.

Trailer towing tips Before starting on a trip, practice turning, stopping and backing in an area away from heavy traffic.

Page When stopped in traffic for long periods of time in hot weather, place the gearshift selector lever in P Park to increase the engine idle speed. This aids in engine cooling and air conditioner efficiency. If the engine overheats, move the Function Selector Lever to VENT to stop the compressor and increase the engine speed for a short time.

Page To start, after being parked on a grade: Apply the foot service brakes and hold Start the engine Shift transmission into gear and release the parking brake Release the foot service brakes and move the vehicle uphill to free the wheel chocks Apply the brake pedal and hold while another person retrieves the chocks.

If this happens, you may be able to jump-start from a booster battery to start your vehicle. If someone swallows the acid, have him or her drink lots of milk or water first, then Milk of Magnesia, a beaten egg, or vegetable oil.

Park the booster vehicle close to the hood of the disabled vehicle. Make sure the vehicles do not touch each other. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts. A spark may cause an explosion of the gases that surround the battery.

Attaching jumper cables Jump-Starting 1. Make sure that the jumper cables are not in the way of moving engine parts, then start the booster vehicle.

Page Changing A Tire Removing jumper cables 1. Always remove the jumper cables in the reverse order. Remove the negative end of the jumper cable from the metallic surface on the engine or frame of the disabled vehicle. Remove the negative cable from the booster battery. Extended use of other than matching size spare tires on a Traction-Lok axle could result in a permanent reduction in effectiveness.

This loss of effectiveness does not affect normal driving and should not be noticeable to the driver. Page The spare tire location and assembly To stow spare tire: 1. Install the retainer through wheel center with valve stem facing up. Rotate the handle clockwise to secure tire. Check for proper seating against underbody supports and retighten if necessary.

Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the vehicle is in Park and the parking brake is applied.

Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted. Loosen the wheel nuts by pulling up on the handle of the lug nut wrench about one-half turn counterclockwise. Do not remove the wheel lug nuts until you raise the tire off the ground. Removing and Replacing the Tire 1. Page b. Turn the jack handle clockwise until the wheel is completely off the ground. Remove the lug nuts with the lug nut wrench. Replace the flat tire with the spare tire.

If your vehicle has dual rear wheels, there are locating pins on the hubs and wheels with corresponding holes. Page Single rear wheel nut Dual rear wheel nut 5. Lower the vehicle by turning the jack handle counterclockwise. Remove the jack and fully tighten the lug nuts in the order shown in the following illustration.

Lug nut tightening sequence Page RWARNING Use of wheels or lug nuts other than original equipment could cause damage to the wheel or mounting system and allow the wheels to come off while the vehicle is in motion. Replace any wheel covers, ornaments, or hub caps that your vehicle has.

The shut-off switch is a device that stops the fuel pump when your vehicle has been involved in a substantial jolt. However, slingbelt towing is acceptable. On vehicles equipped with an air dam, the towbar will deform the rubber air dam. Page Customer Assistance Customer Assistance Roadside Assistance Ford Motor Company has set up a hour, seven-day-a-week hotline with trained operators that put you in touch with the help you need if you experience a problem with your vehicle.

This complimentary service is provided to you throughout your warranty period of 3 years or 36, miles 60, km , whichever comes first. This chapter tells you how to get service or maintenance for your vehicle. Page If you are away from home when your vehicle needs to be serviced, or if you need more help than the dealer gave you, contact the Ford Customer Assistance Center to find an authorized dealership that may be able to help.

The Board does not review issues involving Page How Does the Board Work? The Board has four members: three consumer representatives a Ford or Lincoln-Mercury dealer Consumer candidates for Board membership are recruited and trained by an independent consulting firm.

Dealers are chosen because of their business leadership qualities. Page The decisions of the Board are binding on the dealer and Ford, but customers may have other options available to them under state or federal law. The decisions of the Board, however, may be Page Board address. At the same time, your dealer and Ford Motor Company representative are asked to submit statements. To review your case properly, the Board needs Page Use of leaded fuel in your vehicle without a proper conversion may damage the effectiveness of your emissions control system and may cause engine knocking or serious engine damage.

Ford Motor Company is not responsible for any damage that is caused by use of improper fuel. Page If you are in other foreign countries, contact the nearest Ford dealership.

If the dealership cannot help you, they can direct you to the appropriate Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U. That is why Ford brand accessories are warranted for up to 3 years or 36, miles 60, km , whichever comes first. See your dealer for complete warranty information and accessory availability. NOTE: Because we have no control over the installation, design, or manufacture of such systems, Ford cannot assume responsibility for any adverse effects or damage that may result if you use this equipment.

When we can, we design parts that do not need to be serviced. We want to make servicing your vehicle as easy as possible. To help you Page vehicle. In addition to the conditions listed in the Owner Maintenance Checklist, be alert for any unusual noise, vibration, or other indication that your vehicle may need service.

If you do notice something unusual, see that your vehicle is serviced promptly. Page Working with the engine off: 1. Set the parking brake fully and make sure that the gearshift is securely latched in P Park.

Remove the key from the ignition after you turn the engine off. Block the wheels. This will prevent your vehicle from moving unexpectedly. Page Hood release handle Hood and support To close the hood, raise it so that the support rod comes away from the slotted hole in the hood.

Place the support rod in its retaining clip and close the hood with enough force to make it latch. NOTE: Read the 7. Page Filling The Fuel Tank Cleaning the Engine A clean engine is more efficient because a buildup of grease and dirt acts as an insulator, keeping the engine warmer than usual. Extreme care must be used if a power washer is used to clean the engine.

The high pressure fluid could penetrate sealed parts and assemblies causing damage or malfunctions. Page Opening the Fuel Filler Door To open the fuel filler door of your vehicle, just insert your finger in the divot and pull the door open all the way. Page Octane recommendations Your engine is designed to use regular unleaded fuel with an octane rating of In most cases, it is not necessary to use a fuel with an octane rating higher than At service stations, the octane rating is displayed on a label on the pumps.

Page Fuel quality If you are experiencing starting, rough idle or hesitation problems when the engine is cold, it may be caused by fuel with low volatility. Try a different brand of fuel. If the condition persists, see your dealer or a qualified service technician. Using a high-quality fuel makes your vehicle more responsive and maintains its good fuel economy and emissions by Page Reformulated gasoline is also required in certain areas of the U.

These fuels are designed to further reduce the emissions from your vehicle. Generally, you should not experience difficulties operating your vehicle on reformulated gasoline or on fuels containing oxygenates. We encourage you to use these fuels. Page Gasoline and gasoline-methanol blends may contain small amounts of carcinogens, such as benzene.

Long-term exposure to unleaded gasoline vapors has caused cancer in laboratory animals. Further, excessive inhalation of fuel vapors can cause headache, dizziness, nausea, loss of coordination, and other symptoms which could interfere with your ability to safely operate your vehicle.

The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. To fill the fuel tank properly: NOTE: Extinguish all lit cigarettes, other smoking materials, and any open flames before fueling your vehicle. Page Running Out of Fuel If your vehicle runs out of fuel, try to stop on level ground away from traffic.

Add at least two gallons 8 liters of fuel to start your vehicle again. If your vehicle is not on level ground, you may need as much as five gallons 20 liters of fuel to start it. Page Comparisons With EPA Fuel Economy Estimates EPA fuel economy figures are obtained from laboratory tests under simulated road conditions and may not reflect the actual conditions you experience or your style of driving. The EPA fuel economy estimate is not a guarantee that you will achieve the fuel economy shown.

Page For vehicles with 4. Page Engine oil dipstick 6. Carefully, pull the dipstick out again. Page If you are using your Ford vehicle in a manner which allows it to remain stationary while the engine is running for long periods door to Page Engine Coolant If your vehicle is over GVWR and the above conditions do not apply, change the engine oil and oil filter every 6 months or 5, miles 8, km , whichever comes first.

Page If the engine coolant has not been checked for a long period of time the engine coolant reservoir may eventually empty. If the engine coolant reservoir empties, check the engine coolant level in the radiator. Read the following warnings before removing the radiator cap. If it is necessary to fill the radiator, refer to the Engine Coolant Refill Procedure in this chapter for instructions.

Page Ford Premium Cooling System Fluid is an optimized formula that will protect all metals and rubber elastomers used in Ford engines for four years or 50, miles 80, km. It is not necessary and not recommended to use supplemental coolant additives in your gasoline powered vehicle. Do not use alcohol or methanol antifreeze and do not use engine coolant mixed with alcohol or methanol antifreeze.

If you do not use the proper coolant, the aluminum radiator on your vehicle will corrode. Turn off the engine and let it cool. Fully depressurize the engine cooling system by covering the radiator cap with a thick cloth and turning it slowly counterclockwise to the first stop. Start and idle the engine until the thermostat opens and the radiator upper hose becomes warm.

Shut off the engine and allow the engine to cool. Cover the radiator cap with a thick cloth and cautiously remove it.

Step back while the pressure releases. The reservoir for the windshield washer fluid is located in the engine compartment. Page Devices such as bug shields are not recommended to be added to your new Ford product. Wiper Blades Check the windshield wiper blades at least twice a year. Also check them whenever they seem less effective than usual. Page Drive at safe speeds.

If you do not take these precautions, your tires may fail or go flat. Ford Motor Company recommends obeying posted speed limits.

Use an accurate tire pressure gauge. Check the tire pressure when tires are cold, that is, after the vehicle has been parked for at least one hour or has been driven less than 3 miles 5 km. RWARNING Installing wheels without good metal-to-metal contact at the wheel mounting surface can cause the wheel lug nuts to loosen and could allow the wheel Page For E over GVWR [ kg] , and E vehicles, rotate the tires at 5, miles 8, km , then at 15, miles 24, km , and then every 15, miles 24, km thereafter.

If your light truck has dual rear wheels, you can rotate the front tires side to side without disturbing the rear tires. Page After each rotation, adjust individual tire pressure as specified on the Safety Compliance Certification Label. Tighten wheel lug nuts to the required torque specification and retighten again after miles km. If your vehicle has aluminum wheels, you may demount the full size, non-temporary spare tire if so equipped and remount on an aluminum wheel to rotate the spare tire into Page Replacing the Tires Replace any tires that show wear bands.

Page Make sure that all replacement tires are of the same size, type, load-carrying capacity, and tread design e. Page Tire identification chart In addition, mount radial tires only on wheels approved for radial tires.

Wheel and Tire Matching See an authorized tire dealer for proper servicing procedures. Page Drive slowly. If you can hear the chains rub or bang against your vehicle, stop the vehicle and tighten the chains. If you continue to hear the chains rub or bang against your vehicle, remove the chains to prevent damage to your vehicle.

Page If the battery needs water quite often, have the charging system checked for a possible malfunction. Help Us Protect Our Environment Ford Motor Company strongly recommends that used lead-acid batteries be returned to an authorized recycling facility for disposal.

Battery recycling symbol Auxiliary Battery Optional — However, if possible you should refill the battery with distilled water. If the battery needs water quite often, have the charging system checked for a possible malfunction. Page Automatic Transmission Fluid Automatic Transmission Fluid Under normal driving conditions automatic transmission fluid should be changed every 30, miles 48, km or 21, miles 34, km if under severe duty conditions.

However, if the transmission is not working properly, for instance, the transmission may slip or shift slowly, or you may notice some sign of fluid leakage, the fluid level should be checked. Page When checking fluid at normal operating temperature, the fluid level should be within the crosshatched area on the dipstick. Adding Automatic Transmission Fluid The fluid type is stamped on the dipstick. Page Automatic transmission dipstick location Automatic transmission dipstick location Page Brake Fluid If the fluid is low, carefully clean and remove the filler cap from the reservoir.

Page NOTE: If brake fluid is spilled on painted surfaces, it must be flushed and wiped away immediately. Brake fluid may dissolve the paint finish on your vehicle. To check the level of your power steering fluid: 1. Start the engine and let it run until the power steering fluid reaches normal operating temperature. Page Power steering dipstick Power steering reservoir 5.

Do not overfill. When you are finished, put the dipstick back in and make sure that it fits snugly. Page E-Super Duty vehicles: 4. Check the fluid level in the power steering fluid reservoir. If the power steering fluid is low, do not drive your vehicle for a long period of time before adding fluid.

This can damage the power steering pump. Page Power Distribution Box -light green, 40 amp - orange, 50 amp - red, 60 amp -blue. Ford recommends that high current fuses be replaced by a qualified technician.

Page Power distribution box Page Non-fuse panel circuit protection Checking and Replacing Fuses If you need to check a fuse, follow these steps: 1. You can access the fuse panel through the steering column lower opening. Remove the cover using the quick release fasteners. On the fuse panel cover, find the number of the fuse you want to check. Replace the fuse with one that has the right amperage rating see previous chart. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.

When the lamp burns out, simply replace the bulb, rather than the whole lamp. Grasp the bulb only by its plastic base and do not touch the glass.

Page Removing the headlamp bulb 1. Make sure that the headlamp switch on the instrument panel is in the OFF position. Lift the hood and fix in up position using prop rod. Bend back slightly and lift up on the two metal tabs while holding the lamp to vehicle.

Page Installing the headlamp bulb 1. You may need to turn the bulb left or right to line up the grooves in the plastic base with the tabs in the socket. After removing the two screws that secure the lens, remove the cargo lamp lens. Page Bulb Specifications Page Emission Control System Rear lighting wire functions Emission Control System Your vehicle is equipped with a catalytic converter which enables your vehicle to comply with applicable exhaust emission requirements.

Page In general, maintenance, replacement, or service of the emissions control devices or systems in your new Ford Motor Company vehicle or engine may be performed at your expense by any automotive repair establishment or individual using automotive parts equivalent to those which your vehicle or engine was originally equipped. Page If other than Ford or Motorcraft or Ford authorized remanufactured parts are used for maintenance, replacement, or for the service of components affecting emissions control, the owner should be assured that such parts are warranted by their manufacturer to be equivalent to genuine Ford Motor Company parts in performance and durability.

Page NOTE: All current model year vehicles are certified to the same year emissions standards except certain vehicles equipped with engines built prior to January 1 of the model year which may be certified to prior year emissions standards. In either case, the maintenance schedules contained in the back of this Owner Guide must be used to maintain your engine. When installing replacement parts, use caution not to violate the tampering act as described above.

Idle the vehicle in Drive Neutral for manual transmissions for 40 seconds. Page Motorcraft Parts Page Vehicle Storage Vehicle Storage Maintenance Tips If you plan on storing your vehicle for an extended period of time 60 days or more , refer to the following maintenance recommendations to ensure your vehicle stays in good operating condition.

General Store all vehicles in a dry, ventilated place. Protect from sunlight, if possible. Page Ford Gas Stabilizer should be added whenever actual or expected storage periods exceed 60 days. Follow the instructions on the label. The vehicle should then be operated at idle speed to circulate the additive throughout the fuel system. Page Battery Check and recharge as necessary. Keep connections clean and covered with a light coat of grease.

Brakes Make sure brakes and parking brake are fully released. Tires Maintain recommended air pressures. Miscellaneous Make sure all linkages, cables, levers and clevis pins under vehicle are covered with grease to prevent rust. Page Warning label locations Additives , engin e oil. Page Electronic Sound Systems Anti-theft system arming the system.. Page Brake fluid brake warning light Page Capacities for refilling fluids.. Carbon monoxide in exhaust.. Page Crankcase emission filter..

Cruise control see Speed control.. Customer Assistance Center, Ford U. Customer Assistance Centre, Ford of Canada.. Page Dashboard see Instrument panel.. Dipstick automatic transmission fluid.. Page Electronic stereo radio see Electronic sound system.. We get a lot of people coming to the site looking to get themselves a free Ford Econoline Haynes manual.

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